ZONESUN ZS-FAL12YF Automatic Vial Powder Filling & Capping Machine
The ZONESUN ZS-FAL12YF is a high-speed automatic vial powder filling and capping machine designed for small-dose powder packaging. It features a 4-head servo filling system and a 12-head rotary crimping system, delivering a fill range of 0.1–3 g with ±3% accuracy at speeds of 150–200 bottles/min. The integrated workflow covers bottle sorting, filling, cap sorting, placing, and crimping — reducing manual labor and maximizing throughput.
Key Features
Control Panel
Intuitive interface manages filling and crimping parameters, stores multiple recipes for quick changeovers, and ensures precise machine control.
4-Head Precision Powder Filling
Four servo-controlled filling heads deliver accurate micro-dosing from 0.1–3 g with filling errors controlled within ±3%.
Automatic Bottle Sorting & Orientation
Automatically sorts and organizes bottles from the turntable, ensuring orderly and upright feeding into the production line.
12-Head Rotary High-Speed Crimping
A 12-station continuous rotary structure enables fast and reliable aluminum cap crimping at up to 200 bottles per minute.
Automatic Cap Sorting & Placing
A vibratory bowl automatically sorts and aligns aluminum caps before accurately placing them onto passing vials.
Benefits
- High-Speed Production: 150–200 bottles/min for efficient large-scale vial packaging.
- Precision Filling: Servo-controlled 4-head system with ±3% accuracy for consistent micro-dosing.
- Efficient Crimping: 12-head rotary system enables continuous high-speed sealing.
- Fully Automated: Integrates bottle sorting, powder filling, cap feeding, placing, and crimping to minimize manual handling.
- Production Line Ready: Operates standalone or integrates with washing, drying, and other packaging equipment.
Technical Specifications
Applications
Ideal for high-speed filling and capping of small-dose powder products including herbal powder, ginseng powder, and similar powdered materials. Suitable for pharmaceutical, food, chemical, and research industries. Can be integrated with bottle washing, drying, and other equipment for a complete automated production line.
Control Panel: Provides intuitive adjustment of filling or crimping parameters and stores multiple recipes to simplify setup and ensure precise machine control.
Four-Head Filling: Servo systems drive four filling heads independently for 0.1–3 g micro-dosing, keeping errors within ±3% for consistent batches.
Bottle Sorting and Orientation: Automatically feeds randomly arranged bottles from the turntable onto the conveyor in an orderly, upright position to prevent jams and speed up packaging.
Twelve-Head Crimping: Uses a 12-station continuous rotary mechanism to produce airtight seals at speeds of up to 200 bottles per minute for high-volume production.
Cap Sorting and Placement: A high-frequency vibratory bowl automatically sorts and aligns aluminum caps. A precision guide rail places them accurately onto passing vials to prevent missing caps.
