ZONESUN ZS-BIB210 Automatic Bag-in-Box Filling Machine
The ZONESUN ZS-BIB210 is a fully automatic aseptic filling machine designed for liquid products in Bag-in-Box (BIB) bags. With a capacity of up to 210 bags/hour, it integrates aseptic sterilization, filling, bag cutting, and conveying into one automated system. A 90–100°C steam barrier and positive-pressure environment help reduce contamination risks, while the vacuum system supports hygienic filling. Suitable for 2–25 L BIB bags, it provides an efficient solution for juices, dairy products, sauces, pastes, and other liquid food products.
Key Features
Smart Control & Data Logging
Advanced HMI and PLC control manages the aseptic filling process, tracks production data, and performs self-diagnostics for safe and efficient operation.
High-Temperature & Positive Pressure Barrier
Maintains a 90–100°C steam barrier and positive pressure inside the chamber to help maintain an aseptic filling environment.
Filling Head & Vacuum System
Automatically starts filling after confirming proper cap removal, while the vacuum system removes condensate and contaminants to reduce contamination risks.
Automatic Bag Cutter
Automatically cuts and separates filled BIB bags for convenient handling and subsequent packaging.
Smart Bag Conveying System
Transfers empty aseptic bags into the filling chamber and automatically conveys finished packages to the next production stage.
Benefits
| Benefit | Details |
|---|---|
| Aseptic Filling Protection | Continuous 90–100°C steam sterilization and positive-pressure protection minimize contamination risks throughout the filling process. |
| High-Efficiency Output | Up to 210 bags/hour based on 10 L bags, with a material throughput of 3 T/hour for high-volume production lines. |
| Accurate Filling | Filling accuracy of 10 L ±0.8% ensures consistent fill weights and reduces product giveaway. |
| Fully Automated Operation | Integrates bag conveying, filling, cutting, and finished product handling into one continuous workflow, significantly reducing manual labor. |
| Flexible Packaging Compatibility | Supports 2–25 L Bag-in-Box bags with manual size adjustment, adapting to a wide range of product volumes and packaging requirements. |
Technical Specifications
| Parameter | Value |
|---|---|
| Machine Model | ZS-BIB210 |
| Packaging Standard | 1 carton contains 25 bags (2–25 L/bag) |
| Filling Capacity | 210 bags/hour (based on 10 L/bag, flow rate 3 T/hour) |
| Filling Accuracy | 10 L ±0.8% |
| Power Supply | 380 VAC / 50 Hz / 3 kW |
| Compressed Air | 0.6–0.8 MPa, 30 NL/min, Ø12 mm hose connection |
| Steam Consumption | 50 kg/h |
| Material Flow Rate | 0–5 T/h |
| Material Supply Pressure | 0.2–0.4 MPa |
| Material Requirement | Homogeneous liquid, air bubble content <0.1% |
| Material Connection | Ø50.4 mm sanitary clamp connection |
| Machine Dimensions | 4100 × 1200 × 2500 mm |
| Applicable Packaging | 2–25 L Bag-in-Box (BIB) bags, manually adjustable |
Applications
Ideal for aseptic filling and packaging of juices, dairy products, sauces, pastes, liquid foods, and other aseptic liquid products. Suitable for 2–25 L Bag-in-Box packaging, the ZS-BIB210 provides an efficient and reliable solution for large-volume liquid packaging applications in food and beverage manufacturing.
Smart Control: An HMI and PLC system manages the entire aseptic filling process, tracks production data, and runs self-diagnostics for safe, efficient operation.
Pressure Barrier: Maintains a 90–100°C steam barrier and positive pressure in the chamber, immediately stopping operation if the temperature drops to maintain aseptic conditions.
Filling Head: Filling starts automatically after proper cap removal is confirmed. The vacuum system removes condensate and contaminants to reduce contamination risks.
Bag Cutter: Automatically cuts and separates filled BIB bags for easy handling and subsequent packaging.
Smart Bag Conveying: Smoothly transfers empty aseptic bags into the chamber and automatically delivers finished, capped packages to the next stage for a continuous automated workflow.
